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Heat Pump Installation: Plumbing Considerations and Pitfalls

August 18, 2027
5 min read
By MCFAR Group

Heat pumps work efficiently only when the surrounding heating system is designed for low flow temperatures. The biggest reason installations underperform isn't the heat pump itself — it's the legacy plumbing it was bolted onto.

The flow temperature reality

Gas boilers run at 65–80°C. Heat pumps work most efficiently at 35–45°C. The same radiators that comfortably heated your home from a gas boiler will struggle from a heat pump unless the emitter system is upgraded.

Emitter sizing

Radiators sized for 70°C flow need roughly 2× the surface area at 45°C flow. Common solutions:

  • Larger radiators (replace existing)
  • Underfloor heating
  • Fan-assisted radiators
  • Mix of UFH downstairs, larger rads upstairs

Cylinder requirements

  • Heat pumps need a coil cylinder with large surface area
  • Typical heat-pump-ready cylinder: 200–300L for typical home
  • Cylinder design temperature: 50–60°C (lower than gas)
  • Anti-legionella cycle weekly via immersion to reach 60°C+

Buffer tanks

Most heat pumps benefit from a buffer tank — separates heat pump flow circuit from heating distribution.

  • Smooths out short-cycling
  • Provides volume for defrost cycles
  • Acts as hydraulic separator
  • Typical size 50–100L

Pipework

  • Larger pipes than gas heating (lower temperature, higher flow)
  • 22mm common for primary, 28mm for larger systems
  • Insulate to prevent standing loss

Outdoor unit considerations

  • Drainage for defrost condensate
  • Minimum clearances per manufacturer
  • Noise limits — typical 35 dBA at 1m for residential planning approval
  • Frost-protected condensate drain

Cost

  • Air source heat pump unit: R90,000–R190,000
  • Installation including cylinder and emitter upgrades: R170,000–R360,000
  • BUS (Boiler Upgrade Scheme) grant: R150,000 (subject to qualification)

When heat pumps don't work well

  • Poorly insulated houses (lose heat faster than HP can supply)
  • Tiny radiators that can't be expanded
  • Properties with no outdoor unit location
  • Homes with very high simultaneous hot water demand

MCFAR coordinates heat pump design and plumbing on residential retrofits.

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MCFAR GROUP has been delivering structural engineering, building, and plumbing services since 1998. Talk to our team about your build, retrofit, or renovation.

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Frequently Asked Questions

Do I need to replace all my radiators?

Often — sometimes only the under-sized ones. A heat loss survey identifies which.

Can a heat pump heat a South African home in winter?

Yes, if the property is reasonably insulated and emitters are correctly sized. Underperforming installations are usually mis-specified, not failed technology.